Calypsion · Connected Intelligence

Know exactly what your plant is doing. Every minute.

Harnessing the power of Fullstack IoT, AI, and Digital Twins to connect your machines, track your production, and predict failures before they cost you on the shop floor.

Deployed in 30 days · No rip-and-replace · Works with your existing PLCs & meters
CALYPSION NODE · ENGINE ROOM 01LIVE
LINK360
AGV-012

RTLS Fleet Position

99.4% sync
TWIN-084

Digital Twin Takt Sync

98.6% OEE
ROB-301

Robotic Arm Servo

74.2% load
PLC-502

Smart Line Output

1420pcs/h
CALYPSION GATEWAY · UPTIME 99.98%00:00:00 IST
99.98%
Gateway uptime SLA
2,400+
Sensor tags supported
<150ms
Edge-to-dashboard latency
30
Days to first live dashboard
Trusted in production by:
TechnipFMCLG Balakrishnan & BrosGreen Fire Investment

From a sensor on your machine to a decision on your desk.

SEC 01 · HOW DATA FLOWS

Watch a single reading travel through Link360. This is the entire system — there is nothing more complicated behind it.

01
Sense
TT-204 · TEMP SENSOR
YOUR MACHINE
02
Connect
LINKEDGE · GATEWAY
AT YOUR PLANT
03
Understand
LINKVISION · OEE
MONITORING & MES
04
Act
DASHBOARD · ALERTS
YOUR PEOPLE
01
Sense

Your existing sensors, PLCs and meters keep doing their job. We add nothing invasive.

02
Connect

LinkEdge reads them automatically — detects the protocol itself — and routes data securely.

03
Understand

LinkVision turns the readings into production truth: OEE, downtime, alarms, KPIs.

04
Act

The right person is told on the screen they already use — before it costs money.

OUR PRODUCTS

The Link360 Suite.
Six products. One platform.

Every module works standalone or as part of the full Link360 stack. Click any product to explore specs, use-cases and deployment details.

INDUSTRIES SERVED

Built for plants that run around the clock.

Our Link360 platform remains uniform, but what we measure and the concrete savings we deliver are highly customized to your industry vertical.

SECTOR HIGHLIGHTS

Energy & Utilities

Continuous measurement & verification of recovered and consumed energy — strictly complying with ISO 50001 standards. We eliminate leakages in boilers, steam lines, and heat recovery loops.

-18%Reduction in Steam Waste

Live Sensors Measured

  • Boiler Stack Temperature
  • Steam Mass Flow
  • Feedwater Conductivity

Connectivity Protocols

Modbus TCPOPC-UAEtherNet/IP
PROVEN IN DEPLOYMENT:Active at major textiles & paper processing mills.
V-01 · UTILITIES

Energy & Utilities

-18%Reduction in Steam Waste

Continuous measurement & verification of recovered and consumed energy — strictly complying with ISO 50001 standards. We eliminate leakages in boilers, steam lines, and heat recovery loops.

KEY METRICS:
Boiler Stack TemperatureSteam Mass FlowFeedwater Conductivity
Active at major textiles & paper processing mills.
V-02 · PRECISION

Automotive & Machining

+12%Line Balancing OEE Gain

Automated real-time OEE capturing, downtime reason classification, and preventative tool wear warnings — zero operator log sheet dependencies.

KEY METRICS:
Robotic Welder Micro-StoppageCNC Cycle Time AnalyticsSpindle Vibration (Hz)
Proven deployment at LG Balakrishnan & Bros (LGB).
V-03 · COMPLIANCE

Dairy & Food Processing

100%Regulatory Audit Compliance

Tamper-proof storage validation, automated Clean-in-Place (CIP) cycle logs, and real-time cold chain storage parameters ready for instant FSSAI audits.

KEY METRICS:
CIP Concentration LevelsSterilization Temperature LogVault Ambient Moisture
Installed at ISO 22000 certified milk processing plants.
V-04 · EFFICIENCY

Municipal Water

+15%Pump Station Energy Savings

Pump efficiency calculations conforming to ISO 5198. We measure flow, head, and electric power to surface pump degradation before high billing cycles.

KEY METRICS:
Suction/Discharge PressurePump Vibrational FFTMotor Active Power (kW)
Running at Bangalore Water Supply (BWSSB) pump lines.
V-05 · LOGISTICS

Waste Management

22 minAverage Truck Turnaround Time

Closed-loop weighbridge tracking, vehicle turn-around optimization, and automated throughput measurements linked directly to plant utilities and billing.

KEY METRICS:
Weighbridge Load CellsFuel Consumed Per TonneLogistics Queue Analytics
Deployed at municipal solid waste treatment centres.
V-06 · SCALE

Smart Infra & Estates

-24%Utility Cost Optimization

Unifying building automation, campus water networks, solar microgrids, and tenant billing meters into one single administrative operations console.

KEY METRICS:
HVAC Chilled Water TempSolar Inverter YieldTenant Energy Meters
Managing multi-tenant commercial IT tech parks.
LIVE FIELD TELEMETRY DEMO

Witness Link360 in action on the plant floor.

Watch real-time sensor capture, edge signal processing, and automated telemetry response in live industrial deployment.

CALYPSION TELEMETRY CORE · FIELD EXECUTION RECORD
1080P · 60 FPS RECORD
Edge Gateway: LinkEdge L-400
Telemetry Protocol: OPC-UA / Modbus TCP

Orbital Architecture

A cinematic command-center perspective of your industrial connectivity ecosystem.

Link Edge Gateway

PLC
CNC
Robot
Devices
IoT sensors capturing temperature, pressure, and vibration telemetry.
Sensors
MQTT Broker
Cloud Hub
Ecosystem
ERP/MES

Proven on the plant floor. Verified by numbers.

FEATURED DEPLOYMENTS

Read the deployment records of how Calypsion hardware and software modernizations perform in high-volume, 24/7 plants.

DEP · CASE · 01

LG Balakrishnan & Bros

Automotive & Precision Components
CHALLENGE

Manual operator paper logs were delayed and inaccurate, leading to unpredicted spindle faults, line imbalance, and costly unplanned downtime during peak production shifts.

SOLUTION

Connected existing machine PLCs directly to LinkEdge gateways and deployed LinkVision for continuous live OEE telemetry, vibration FFT spectrum analysis, and automated alarm triggers.

OUTCOME

Flagged critical spindle vibration anomalies 14 days prior to cataclysmic breakdown, saving thousands in unplanned maintenance and boosting line balancing efficiency by 22%.

Read full deployment record
DEP · CASE · 02

Automotive Tier-1 Component Manufacturer

Automotive Manufacturing & Digital Twin
CHALLENGE

Bottlenecks and station cycle-time imbalances were discovered only after physical line changes went live, while legacy simulation software was locked behind expensive desktop licenses.

SOLUTION

Deployed Calypsion LinkSim discrete-event simulation & LinkTwin digital twin to model, validate, and optimize station workflows virtually before physical line commissioning.

OUTCOME

Delivered 12% line balancing gain, +18% higher line utilization, and cut scenario testing time from weeks to days without stopping the running assembly line.

Read full deployment record
DEP · CASE · 03

TechnipFMC (Energy & Petrochemical)

Oil, Gas & Energy Utilities
CHALLENGE

Critical offshore and refinery telemetry was trapped inside isolated SCADA islands, resulting in reactive repairs, high maintenance costs, and unplanned gas compressor trips.

SOLUTION

Connected multi-protocol telemetry using LinkEdge protocol gateways into LinkVision analytics with automated anomaly detection, vibration FFT tracking, and predictive equipment health indexing.

OUTCOME

Reduced unplanned equipment downtime by 22%, lowered monitoring costs by 30%, and extended asset utilization across critical processing loops by 18%.

Read full deployment record
DEP · CASE · 04

Metropolitan Water & Power Utility

Municipal Water & Smart Infrastructure
CHALLENGE

Distributed SCADA & PLCs across dozens of water treatment and pumping stations spoke disparate protocols with zero unified real-time visibility, forcing manual site visits.

SOLUTION

Unified multi-site SCADA telemetry using LinkEdge and LinkVision into a single real-time operations dashboard without replacing a single PLC controller or field wiring.

OUTCOME

Achieved 30% reduction in remote site monitoring costs and cut new SCADA station onboarding configuration time by 70%.

Read full deployment record
DEP · CASE · 05

Pharma & Life Sciences Facility

Pharmaceutical & Healthcare RTLS
CHALLENGE

Clean-room mobile carts, calibrated instruments, and lone-worker technicians lacked real-time visibility across regulated pharmaceutical clean zones, causing audit risks and search delays.

SOLUTION

Deployed LinkRTLS with active UWB/BLE tags, geofenced zone rules, and real-time movement dwell heatmaps.

OUTCOME

Ensured 100% GxP audit compliance, eliminated lost instrument search times, and automated emergency SOS safety alerts.

Read full deployment record
HOW IT WORKS

Three steps. No disruption to production.

01
SURVEY

We walk your plant

Our engineers survey your lines, meters and utilities on site and hand you a signed instrumentation plan. Free, in one visit. No slide deck, no sales pitch.

Book a plant walkthrough
02
CONNECT

We connect what's already there

LinkEdge gateways read your existing PLCs and meters. Typical installation runs during planned maintenance windows without interrupting production.

See LinkEdge
03
OPERATE

You see everything, live

Dashboards, alerts and monthly reports — with our support team on call, in your language, on your floor. Go live in under 30 days.

See LinkVision
Request · Plant walkthrough

Let us show you your own plant's numbers.

A one-hour walkthrough at your site. We'll point at real machines and tell you exactly what we'd measure, what it costs, and what it saves. No slide deck.